Process & Capacity

KNITTING PROCESS

Supertex has 255 knitting machines with many different types: 1 cylinder & 2 cylinders; Plain & terry; Cover socks, 5 fingers socks…

Our production capacity is about

700,000 – 800,000 pairs/month

Workers must be trained based on Specifications of Quality management process of Knitting section.

A worker is in charge 7-10 machines per shift.

Supertex always takes care tightly about product quality from first process.

Our QC will check products of all knitting machines at least 2 times in a working shift.

Our technical team have at least 2-year working experiences. They not only can repair many kind of machines but also design products.

LINKING PROCESS

 

Workers must be trained based on Specifications of Quality management process of linking section.

Workers work 8 hours/day with output about 21,000 pairs/day.

INSPECTION PROCESS

 Inspection workers work 8 hours/day but if need they can work 2 shifts 12 hours per day.

Average output is about 23,000 pairs/day.

Inspection workers have at least 1- year working experience.

They are trained tightly & carefully to detect & classify socks correctly & quickly.

SETTING PROCESS

 We have 2 steam setting machines with many kinds of setting boards (different sizes & shapes)

Average output is about 21,000 pairs/day

SILICON PROCESS

 We use silicon for cover socks or baby socks to prevent slippery for all users.

Frames of silicon can be flexibly changed according to customer’s requirements.

Average output is about 3,000- 10,000 pairs/day.

EMBROIDERY PROCESS

In order to meet customers’ need about diversifying different kinds of socks well, we have embroidery machines to embroidering patterns and logos on socks.

Average output is about 2,000- 4,000 pairs/day.

PAIRING& PINNING PROCESS

Socks will be paired & pinned by customer’s request. Output is about 21,000 pairs/day

 

PACKAGE PROCESS

Package process is strictly controlled on quality before the socks are put into metal detector machines and ship out to customers. Output is about 21,000 pairs/day

METAL CHECK PROCESS

All products must be checked by 2 needle detector machines & checked barcode to control

  quantities exactly